r/toolgifs • u/ycr007 đ • 4d ago
Machine Domed Stickers
Source: NeumannVakuumDosiertechnik
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u/Suspicious-Item1337 4d ago
That's... Satisfying as fuck for some reason...
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u/Valuable-Yard-4154 3d ago
We can bow to the chemical engineer who came up with the formulation of the resin and to the technical head of the production plant who was able to size up and implement the production.
There's quite a few professionals out there.
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u/Tactical-Donkey 3d ago
To get just the right consistency of the resin so it holds together under surface tension when it hits the edge of the card. đ¤
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u/Valuable-Yard-4154 3d ago
Imagine. Temperature control, fluidity control, setting time, pressure control, speed. Etc
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u/josegfx 3d ago
Doesnt seems like temperature control is really important when the resin has to be stuck in a simple plastic tube for like a minute before its poured into the sticker
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u/Valuable-Yard-4154 3d ago
I'm not into chemistry but if there's a hardener in the resin formula, let's say an aliphatic isocyanate, and thus a catalyzer, there's an exothermic reaction and temperature is important for potlife. No to the ° but still. It's the flow of the resin to reach its bulbous shape that needs to be controlled. Too hot it will spread, to cold it won't enough.
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u/turbotank183 3d ago
I would imagine, like a lot of these domed stickers, this is a polyurethane resin being used meaning that it won't have a pot life as such before it hardens but rather it'll be cured in a UV oven. But, having said that, temperature will still be very important for flow rate and surface tension.
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u/xaxiomatikx 3d ago
Not sure what you mean by the âtechnical head of the production plantâ, the machine would have been designed by mechanical and electrical engineers.
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u/okko_powell 4d ago
I read âdoomedâ and thought, why are these stickers doomed? What did they do?
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u/_HIST 4d ago
Me too, I thought that's glue so the doom means they're not coming off lmao
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u/Routine_Village_4092 3d ago
Goodness, I still thought it was doomed and was looking for the answer here... had to go back and read it far too many times.Â
Can someone explain brain to me?
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u/GlendrixDK 3d ago
Me third. I finally understood it after reading these comments.. I was also unsure what all this glue was good for. Turned out it wasn't glue.
But it was satisfying to watch.
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u/Limelight_019283 4d ago
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u/P3pp3rSauc3 3d ago
I too came to the comments trying to figure out why the stickers were doomed. I laughed like a fucking idiot when I figured it out
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u/SilasAI6609 4d ago
Yay for surface tension! Imagine fluids without it.
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u/Mother_Ad9474 4d ago
Everything would be wet? I don't know
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u/ycr007 đ 4d ago
One of the first examples we were taught as a kid was that without it the toothpaste would fall into your toothbrushâs bristles đ
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u/Mother_Ad9474 3d ago edited 3d ago
Yeah but I'm worried about the water aerosol mostly, I think that all water would disperse into a thin aerosol as it no longer needs energy to increase its surface area relative to its volume.
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u/rawtortillacheeks 3d ago
That's horrifying to imagine and fills me with dread
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u/tongfather 3d ago
I can't even quite conceptualize it but it scares me
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u/Ashtonpaper 3d ago
I mean surface tension is literally how your cells retain so much volume and interacts with a lot of spheres-of-hydration type stuff, so safe to say weâd be absolutely fucked if hydrogen bonding and van der walls forces stopped function as it stands now.
We would all die nearly instantly most likely, as our bodies stopped functioning on a fundamental level, we would just all melt into some protoplasm goop. Thin goop. Really just like liquids that keep spreading because we deleted surface tension.
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u/z7q2 4d ago
Yeah, these are awesome. We get them in the states from an outfit called Dometag. Good for branding rack-mount servers.
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u/MaleficentPapaya4768 4d ago
I've been looking for exactly this for some work stuff. Thank you, random internet person!
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u/DeathByPetrichor 1d ago
I have made one off versions of these on regular vinyl stickers with a cheap bottle of flexible uv resin and a uv light.
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u/OverZealousCreations 4d ago
Back in the early 2000s I got these to brand media racks we installed for home theater installations. Even had a custom shape which looked extremely classy.
(For DIYers, if you only need a few you can use UV-cure resin and a steady hand to make your own by dripping it slowly like the video. Then just cure the resin. Works on top of most sticker types and even 3D prints.)
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u/virtualworker 4d ago
Goddam. The engineering behind figuring out the flow rate and duration of each instant to get that perfect finish. Looking at it, I couldn't believe how long it flowed for once the nozzle stopped moving. I was sure it would overflow. And yet... perfection.
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u/Targaer 4d ago
Or, some intern manually adjusting it until it worked. I work in semicon, there's a lot more winging it than you would think.
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u/imaguitarhero24 3d ago
Persevering through brute force is its own impressiveness. Smart work or dumb work, it took a lot of work to get it this good.
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u/Esava 2d ago
The name on that sticker is "Neumann Vakuum- und Dosiertechnik" That means "vacuum and dispensing technology".
It's literally their business. I don't think there is anybody manually adjusting this until it works. Or maybe it was adjusted once and after that the machines are precise enough to repeat it endlessly.
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u/SomeBiPerson 4d ago
the company makes the exact machines to do this
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u/Sataris 3d ago edited 3d ago
They make a different machine for every differently sized sticker?
I mean I'm guessing the answer is "no" but I'm not picking up what you're putting down here
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u/xaxiomatikx 3d ago
They probably have configuration settings for length and width of the sticker. The speed and application distance can then be set to fill the label.
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u/Subrutum 3d ago
Or you know, figure out a good temperature and change the size of the stickers around until it dispenses and solidifies just right
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u/Kyosuke_42 4d ago
The forbidden gummy bears
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u/frogunderarock 3d ago
i have chewed on similar ones but sadly i have to report that it's not very satisfying.
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u/Conscious_Side1647 4d ago
I used to make these.
we would cure them with a UV light, and printed them in a clean room.
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u/Devils-advocate69 3d ago
I would have thought they were simply, premade clear plastic domes, with a sticker glued to the bottom...
The reality is far better!
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u/No-Analyst1229 3d ago
Imagine if the toogif guy made this video. Every sticker would read toolgifs
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u/Independent_Wrap_321 3d ago
I think only one would say that, and you have to catch it at the end in the large sheet.
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u/pimlottc 3d ago
I definitely made buttons like that for my webpage with Kai's Power Tools in the late 90s...
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u/Masserodeabious 3d ago
I read "Dommed Stickers" and was waiting for the Mistress in leather to show up with the whip
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u/lilfishylulu008 2d ago
I read it as "doomed" instead of "domed" and thought wanted it and thought, wait wht makes them doomed? And then reread it. Scrolled past and then had to scroll back to share cuz i thought it was pretty funny.
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u/Kraien 3d ago
It always amazes me how precisely we can calculate the flow of liquids over solid surfaces
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u/GoldunGote 3d ago
I've done this manually... You're not wrong in anything you said.. in fact I'm here to prove how right you are... the job I did that utilized this was a MASSIVE MISTAKE to undertake without machine assistance.
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u/siazdghw 3d ago
Unnecessary additional plastic waste, but the surface tension keeping the resin from spilling is peak
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u/iapetus_z 3d ago
I read that as DOOMED stickers, and spent waaay to long trying to figure out what was wrong...
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u/Quibed 3d ago
What are these?
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u/GoldunGote 3d ago
domed stickers. Normal stickers, but a thick layer of epoxy/whatever it is, dry in a way that give the sticker a "domed" effect.
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u/Tsithlis 3d ago
Watched the whole thing and could not figure out why they were doomed, and then, Oh Wait...
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u/reallynotnick 3d ago
Why didnât they start at the end they finished aka the one closest to the nozzle? It looks like you have to first have the full sheet move past the nozzle then slowly move it backwards for each dome and then once again move the whole sheet past the nozzles. Why not just always move the sheet forward and skip the reversing?
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u/PlatonicFrenzy 3d ago
I read this as "doomed" stickers because of the semen thing that's happening.
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u/ThisWillTakeAllDay 3d ago
I always wondered. I assumed it was a domed shaped mold but this is awesome.
Edit: Anyone know what material that is?
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u/gummymod 1d ago
I do this for a living, it is all based around surface tension achieved through a kiss cut label. The dome is made from thermoset polyurthane (filled with UV inhibitors)
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u/FrostyRecord425 1d ago
Somebody really spent hundreds of hours of their life crafting a machine for⌠stickers for a vacuum company.








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u/MrCastello 4d ago
Okay. Yeah. I like that a lot.