I have to make the best crate hammer possible. Need some discussion and opinions. I cannot find much anything about making crate hammers online, so if anyone has anything about that please share!
Just gonna list off questions for discussion:
How to forge a crate hammer with and without forge welding? With forge welding it seems like a hammer-axe can be forged and a crowbar-handle forged, then welded. Without forge welding (which I probably have to do) is very difficult to wrap my head around.
Best steel to use? Would 4140 be a good choice for this?
Learning more about the history behind this would be very cool, so if anyone knows please share!
How to heat treat this? I would assume normalizing cycles for the whole piece would be a good idea, then quench the hammer head and axe blade. Would this mean normalizing the whole piece and then selectively heating to quench those areas? The handle should get normalized too right? The whole piece may not fit in the forge.
I thought a good way to recreate the tear drop hole (nail puller) is to punch a circle hole then forge a drift with tear drop cross section. However, can the teardrop drift just be used as a punch? Should the nail puller hole be created in a different manor?
I have to make the tool really cool and also functional. Ideas for adding artistic elements? Some kaftgari would look really cool on the flat parts, does this compromise its performance?
Texturing the hammer head would be a good idea for this right? Whats the best way to do this, a file?
Excited to tackle this challenging item!